But they can be vertical, submerged or driven by a variable speed motor or turbine. These include : x Compressor – Centrifugal (Barrel Type) Section 4.1 x Compressor – Screw ( Air Service ) Section 4.2 x Compressor – Screw ( Process ) Section 4.3 The fluid usually enters along the axis or center, is accelerated by the rotating impeller and exits at right angles to the shaft. While planning and scheduling assure the effective utilization of resources to A procedure should be developed to include a planned approach (road map) of what should be done in order to verify the proper system installation. Only authorized users can operate equipment. In some cases, the cost of disassembly, 2.3 The Equipment Commissioning Checklist provides a record of each equipment installation and the associated review process for the SUNY Poly CNSE. This is 70° to 120°F or 70°F to 20°F and S-5 General Precautions WARNING These Guidance Notes become effective on the first day of the month of publication. Last Revised: 07/21/2011Project Number: Project Procedure P-6.4-3Page 1 of 1 MAINTENANCE Foundation and mounting systems under rotating equipment often … routine tests. All equipment shall be designed for ease of installation and maintenance. Specific areas addressed in a commissioning plan include the verification of the installation of all equipment/components, GENERAL ROTATING EQUIPMENT INSTALLATION CHECKLIST. vide improved equipment design speciications, as well as the high quality products, services, and advice required to help you meet your busi - ness objectives. 3. 1. Operate equipment in strict accordance with Manufacturer’s instructions 2. IEEE Std 43-2000 recommends a procedure for measuring insulation resistance of armature and field windings in rotating machines rated 1 hp, 750 W or greater and applies to synchronous machines, induction machines, dc machines and synchronous condensers. Inspection Inspection is the process by which the construction and installation is verified as in accordance with the detailed design, specified construction standards and materials and any Similar installation completeness checklists were developed for general-purpose steam turbines, centrifugal fans, and equipment baseplates. API standards are available for purchase at the API Publications Store at http://www.techstreet.com/api. to the rotating speed of the rotor squared. • Mechanical run test of compressors / Water trials of Pumps done before taking in line with Hydrocarbon thus avoiding any leakage of hydrocarbon. ment procedures can be reached. Basically these are the equipment that do not have a prime mover driven rotating component will be considered a static equipment, and here's some example with what sort of Offline/On-line preventive maintenance which are usually carried out on the static equipment. Therefore, the balancing of high-speed equipment is especially important. This can be a drive shaft with universal joints, or a coupling of a particular design. Success of the preventive/predictive maintenance program is dependent upon the existence of the other three elements. Typical Schedule of Events 1. This applies to factory-mounted units (new or rebuilt) because factory alignment is often disturbed during shipping and handling. Model 3296 EZMAG Installation, Operation, and Maintenance Manual 3 8.2 Close-coupled S-group \⠀愀氀氀尩 and M-group \⠀㈀ 砀 ㌀ ⴀ 㠀 漀渀氀礀尩 — Hastelloy-C 80 In the case of a flexible rotor, it also means that not more than an acceptable magnitude of deflection occurs in the Based on field studies we conducted on the thermal growth of large rotating equipment and its effect on alignment we have a preferred installation method. INSPECTION OF ROTATING EQUIPMENT COMPONENTS (PROJECT STANDARDS AND SPECIFICATIONS) TABLE OF CONTENTS 1.0 Introduction 3 2.0 Scope 3 3.0 Definitions 3 4.0 Anti-friction bearing 3 4.1 Inspection procedure-Bearing Components 3 4.2 Acceptance/Rejection of bearings 4 4.3 Inspection Procedure-Bearing assembly 5 5.0 Coupling 5 APERCU A competent Lead mechanic (Engineering) with over 20 years of rich experience in Maintenance and Repairs, Erection, pre-commissioning & Commissioning, Inventory Management & Personnel Management in oil and gas industries. It means no more than an acceptable magnitude of vibration is caused by the unbalance remaining in the rotor. . In some cases, certain components need replacement, (e.g., a wheel bearing on a motor vehicle) Improve output By optimizing the performance of your rotating equipment you can increase availability, performance rate and quality Rotating equipment is seen in various mechanisms throughout the process industry sector and it consists of components that move solids, liquids or gases through a series of drivers, driven components and the transmission devices. Maximum vibration level measured at any point on the equipment … separation equipment including chokes, separators, and environmental containment equipment. installation owners, managers and operators with requirements for the development of a maintenance program ... equipment maintenance together with receiving credit towards the ABS Continuous Survey – Machinery. Rotating Machinery Rotor Balancing The aim of rotor balancing is to achieve satisfactory running when installed on site. SECTION 4.0 ROTATING EQUIPMENT (DRIVEN ITEMS) This section of the guidance notes covers a selection of the rotating equipment found on a typical offshore installation. considerations needed before fully operating the equipment and beginning other aspects of Commissioning. It also recommends the • In house Mechanical seal refurbishment shop, thus ensuring equipment availability and safety. Vibration Solutions – Receiver ... 4 and 5. Engineered mechanical and rotating equipment repairs and upgrades, oilfield and Corporate Overview drilling equipment repair and certification, rapid prototyping of spares parts, including robust asset management and field engineering services, For industrial equipment the amount of misalignment that can be tolerated is a function of many variables including RPM, power . to the design, installation, startup, operation and maintenance of equipment within the scope of this procedure. They are often used in groups of 2 or more identical pumps in a single process service, often with a per… The design life of most equipment requires periodic maintenance. Special tools and equipment shall be supplied. 6.1.2 Dynamical Design Balance quality for all rotating equipment shall be stated in accordance with ISO 1940. equipment participate in training and instruction sessions and become trained operators. Any pressure vessel can explode, ... Pumping equipment Instruction, Operation, and Maintenance manuals clearly identify accepted methods for ... manufacturer’s coupling installation and operation procedures. A pump is a pressure vessel with rotating parts that can be hazardous. It does not apply to fractional horsepower machines. D.6 ALIGNMENT D.6.1 General All pump and driver assemblies must be aligned after site installation and at regular maintenance intervals. 10 EQUIPMENT 11 CALIBRATION 12 PRE JOB CHECK 13 JOB SPECIFIC CHECK ... procedure, Project Quality Control procedures, relevant drawings, safety procedure and the CALEX ... installation around rotating equipment. • In-house capability of attending problems in major rotating equipment. Bolt Torque Tightening Procedures Revsion No: 1 Industrial & Marine Services SA. Aiming for positions in Installation, Pre-commissioning and commissioning activities (Rotating Equipment) in oil and gas industries. Frequently, a machine already in operation will need re-balancing or a new machine when assembled at its permanent location will need balancing. Acceptance testing • Physicist with vendor personnel • Tests defined in vendor acceptance testing document 3. Centrifugal pumps, both single and multi stage, are the most common type of pumps used in petro-chemical plant. For rotating machine trains with very long startup or shutdown times, contact of the seal faces likely will occur during every start/stop cycle, depending upon the operating parameters. Isolators are available for tension applications (for hanging equipment, such as pipes) or compression. rating, coupling type, spacer length, design of coupled equipment and expectations of the user with respect to service life. All personnel operating, inspecting, servicing or cleaning this equipment must be properly trained in operation and machine safety. First, be sure to talk to your supplier’s project manager before starting preparation for the installation. equipment history and functional pride and quality assurance are inextricably supportive—each to the others. 2 Construction, Installation and Maintenance of Flexible Couplings www.practicalmaintenance.net Flexible Couplings Rotating equipment that utilizes separate driving and driven machines requires some method of transmitting power between the two machines. The PMWeb custom form will use two separate forms, the first for Static Equipment while the second will be for Rotary Equipment. rotating machine (such as a pump, AC compressor, blower, engine, etc) mounted on a roof, or on ... selection procedures are discussed in the next sections. This procedure is the commissioning plan. Belts need adjustment, alignment needs to be maintained, proper lubrication on rotating equipment is required, and so on. Consider that a steel beam 10 feet in length will expand about 40 mils during a 50°F change in temperature. Quality Form QF-6.4-3-B, Rev. Construction and Install • Removal of existing equipment (riggers) • Room Infrastructure (hospital/vendor contractor) • Install of new equipment (riggers, vendor) • Cosmetic fixes (hospital contractor) 2. To make the process as easy as possible and to save yourself time and money by decreasing the potential for downtime, ask the following questions before any new equipment installation. They are usually horizontally mounted and driven by a constant speed electric motor. contact with rotating couplings, belts, sheaves, chains, shafts and/or keyways. Rotary equipment is the given categorisation for mechanical devices that provide kinetic energy to an operation enabling it to move. 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